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Automatic Packaging Robot for Concrete Products

ROBOMATIK is a modern packaging robot designed to automate and optimize the end-of-line packaging process for concrete products. The system ensures high precision, repeatability, and operational safety while handling a wide range of products – from 15 mm thin terrace slabs to standard paving stones, 60-80 mm slabs, as well as concrete blocks and hollow blocks up to 550 mm high.

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ROBOMATIK

Thanks to its modular design, servo-driven technology, and advanced gripping systems, ROBOMATIK can be easily integrated into almost any concrete products production line. The system increases production efficiency while reducing operating costs and energy consumption.

 

Why ROBOMATIK?

ROBOMATIK combines intelligent automation, advanced technology, and real operational savings. It is a solution designed for manufacturers who expect maximum quality, efficiency, and reliability in the packaging process.

 

Main Benefits for Your Plant

  • up to 3× lower energy consumption compared to hydraulic gantry robots,
  • minimized risk of product damage,
  • no risk of oil contamination caused by hydraulic leaks,
  • compact and agile design for easy integration with existing production lines,
  • gripper teaching system enabling fast setup for new products,
  • higher packaging efficiency and process stability,
  • better pallet quality and transport control,
  • reduced manual labor and elimination of operator errors.

 

ROBOMATIK is intelligent packaging automation that directly increases the competitiveness of concrete product manufacturers.

 

Key Features

Keyboard Clamps

Advanced gripping system providing stable and reliable handling of products
with complex and irregular shapes.

  • smooth adaptation of the gripper to product geometry,
  • precise layer doubling, including thin slabs,
  • possibility of packaging up to three layers of 40 mm products simultaneously,
  • high packaging process stability.

 

VACUUM System

Vacuum-based handling and positioning system designed for thin and premium
concrete products.

  • safe handling of products with smooth surfaces,
  • minimized risk of scratches, chipping, and edge damage,
  • ideal solution for terrace slabs and premium products,
  • repeatable layer positioning,
  • reduced manual handling at the end of the line.

 

Self-Learning Robot Gripper

  • automatic selection of packaging parameters,
  • reduced wear and overload of the gripping system,
  • significantly shorter operator training time,
  • elimination of manual errors,
  • real operational cost savings.

 

Layer Doubling & Packaging with Interlayers

  • efficient packaging of more products in a single cycle,
  • possibility of packaging with geotextile interlayers,
  • improved transport and storage stability.

 

Granulate Spreader

  • effective protection of premium product surfaces,
  • reduced micro-damage during transport and storage,
  • maintaining high-quality product finish.

 

Technology Designed for Demanding Products

In the case of thin slabs and products with smooth surfaces, the packaging process plays a critical role in maintaining final product quality.
Thanks to VACUUM technology, ROBOMATIK ensures controlled, repeatable, and gentle product handling, eliminating the risk of scratches, scuffing, and edge damage.

 

Application Versatility

  • thin slabs starting from 15 mm,
  • standard paving stones,
  • 60–80 mm slabs and concrete elements,
  • concrete blocks and hollow blocks up to 550 mm high,
  • difficult-to-package products,
  • products with smooth finished surfaces.

One machine – a wide range of packaging applications.

 

Energy Efficiency – Real Savings

ROBOMATIK is fully based on energy-efficient servo drives, ensuring high operating dynamics, agility, and extremely low energy consumption.

 

Measured Energy Consumption

  • Robot operation: 3.228 kWh / hour
  • Energy consumption: 0.0112 kWh / cycle

For Comparison

Traditional hydraulic robots available on the market consume approximately 7–9 kWh / hour.

ROBOMATIK uses up to 3× less energy.

Benefits
Technical data
  • up to 3× lower energy consumption compared to hydraulic gantry robots,
  • minimized risk of product damage,
  • no risk of oil contamination caused by hydraulic leaks,
  • compact and agile design for easy integration with existing production lines,
  • gripper teaching system enabling fast setup for new products,
  • higher packaging efficiency and process stability,
  • better pallet quality and transport control,
  • reduced manual labor and elimination of operator errors.
Installed power
Max. load
Height
Working radius
Maximum stack height
Robomatik
33,7 kW
560 kg
5530 mm
1563 mm
1650 mm

Real photos

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